Tag Archives: halal slaughter abattoir

Warragul

Other Names

  • Radford’s1
  • R Radford and Sons abattoir3

Current Operation

  • Currently operating at 16.11.2013

Location   

  • Warragul is approximately 120km south east of Melbourne.

Australia. Warragul

Warragul 001Hema Maps – Australia Handy map – 9th edition

Owner

  • Radford’s1
    • Family-owned meat processing business3
    • Managing director – Robert Radford1

Operation  

  •  At 2011 processing 120,000 sheep and lambs and 80,000 cattle per year2
  • Operate 5 days a week, 52 weeks a year3
    • 1,400 cattle and 2,500 lambs a week3
    • Currently processing sheep and cattle but looking to process goats in the future5
    • Currently domestic processing 18-21kg carcases boutique markets5
    • Process lamb for different domestic cultural and religious festivals5
      • lambs need to be very lean 116-18kg5
      • Italian community like 18-20kg5
      • Vietnamese and Chinese want very lean 20-22kg, no fat5
      • Warragul own a retail shop in Kyneton, this has added to tourist trade5
    • Export markets
      • Middle east require a very lean carcase under 18kg5
        • cook meat slowly and too much fat congeals at top of pots5
      • Lamb and mutton exported both whole and 6-way cuts, fresh and frozen air freight5
    • 15% production is certified organic5
      • 40-50% growth in organic meat processing in lst 3-5 years5
  • Animals sourced all over Victoria, In SA Mt Gambier and Naracoorte, In NSW as far as Gunnedah, at times also Tasmania.3

Warragul stock sourceSource Hema maps – Australia Handy map 9th edition

Figure 1 – showing area from which Warragul abattoir source animals across South east Australia

  • Animal Welfare practices3
    • animals are stunned with electric stunner, cattle knocked unconcious prior to slaughter3
    • Stunning is audited and people are specifically trained for the stunning role3
    • Primesafe -Victorian meat authority conduct regular audits at least 3-4 times a year3
    • Audits are unannounced inspections3
      • Focus on animal welfare is critical to the success of an abattoirs relationship to its suppliers and customers” Robert Radford, Manager5
      • There are sound business reasons to conduct rules of treatment and slaughter of animals.3
        • business can be closed instantly for breaches3
        • Plant invested heavily to allow animals to rest prior to slaughter3
        • Stock yards are covered in sawdust to soften footing. – then is reused as fertlizer3
        • stressed animals create poor quality meat cutting so better welfare is a better animal carcase produced3
          • stockyards are undercover and allow 750 cattle to be held.3
          • Animals allowed up to 48 hours rest before slaughter5
    • Prediction of meat quality use3
      • PH level as indication3
      • hanging method of carcase is tender stretching and not hung from achilles3
    • Resources used3
      • water was a major problem in the drought – using 100,000 litres per day,3
        • not connected to mains water and had no access to ground water3
        • developed a recycling of own effluent waste3
        • developed with help of governmentm cost $1.1M3
    • Products
      • skins – are all sold as tenders to various markets and graded to their quality3
        • skins often to China – car seat covers, shoe lining, clothing5
      • Offal and other byproducts are value added, producing tallow and meat meal5
    • Business
      • need to constantly look at Research and development to consider productivity, running costs and new technology to increase through-put3
      • Looking to enter Halal export markets5
      • Domestic Halal is common, enables offal byproducts to be sold for human consumption5
      • Only some victoria abattoirs allowed to do Kosher processing5
    • Slaughter process
      • Last 20 years focus is meat processing and wholesalers5
      • After each kill – meat buyers mark up (rate) bodies at 5am each morning, looking at quality and matching to orders4
        • Average 120 bodies – 60 will get top money, 30 OK, 15 barely cover costs and 15 probably lose money due to bruising or cutting dark4
        • You’ll get your money on 50% of the beef bodies, the next 20-30% you’ll make a bit on, and the rest you’ll go backwards by about $40 to $50 a body” Danny Hood – Meat Wholesaler4
        • Being a perishable item, aim is to have the kill sold and placed within 7 days4
        • Price spread across beef bodies of 100c/kg carcass weight4
        • Domestic to wholesaler mark up is approximately 50-70c/kg4
        • 200kg carcase from abattoir has markup about $140 by wholesaler to cover transport, processing fees and delivery charges.4
    • Employees
      • Warragul employees average 10 years of continuous service6
      • In 60 years of trading not lost a single day to industrial disputes6
      • All employees require Certificate 2 status in food processing6

History

1944

  • Father began business as one-man slaughterhouse
    • on-man slaughterhouses were in most towns, Warragul had 6.

     

1946

  • Radfords – Warragul established6

2007

  • Involved in delegation of 200 Victorian food manufacturers to develop worlds first  global halal brand, invited by the Brunei government.1
  • Note from Managing director R Radford and Son – 28/02/2014 – Radfords were a participant in the delegation to Brunei, any publications stating or implying that R Radford and Son process meat for halal markets are incorrect. R Radford and Son do not and have never processed meat for halal markets and have not sought accreditation.1

2011

  • Won awards2
    1. NAB agribusiness leader of the year2
      • In past decade Warragul have doubled processing to 80,000 cattle and 120,000 sheep and lambs a year.2
    2. Environment and Energy management2
      • Reduced consumption of electricity by 4.17%2
      • Reduced gas consumption by 30.5%2
      • Reduced fuel use by 19.2%2
      • Reduced water use by 44.5%2

    2012

  • Up to 2012 had invested $8.3M in new plant. equipment and supporting infrastructure

Sources

  1. ‘Victorians work on first global halal brand’ The Age 24.09.2007
  2. ‘Abattoir leads way’ Pakenham Gazette star community 07.12.2011
  3. ‘A cut above’ ABC Landline 21.10.13.
  4. ‘Story behind beef retail prices’ Weekly Times 10.10.2013
  5. ‘Abattoirs cater to emerging markets’ Stock Journal 26.09.2013
  6. http://www.radfordmeats.com
  7. Inquiry into the impact of food safety regulation on farms and other business 18.10.12.
  8. Personnal Communication. R Radford. 28.02.2014

Bunbury

Current Operation

  • Currently Accredited AUS-MEAT 14.01.132
    • Establishment Number 0686

Location              

  • 170km S Perth

Australia. Bunbury

BunburySource – Hema Australia Map. 9th edition

Owner

  • V & V Walsh Meat processor & Exporters4
  • Vern & Jean Walsh established 1957, business now currently operated by Sons Peter & Greg Walsh7

Operation

  • Cattle,Sheep  and lamb3
  • Export accredited
  • Medium sized1 – says is a multi species ab???
  • Is a preferred supplier to Woolworths1
  • Is a fully integrated plant but has limitations1
  • Considered as best alternative to assist to increase capacity for export if ‘Harvey’ fell over, has much smaller capacity than Harvey1
  • Can process 400 hd a day4. Doesn’t stipulate if means sheep or cattle.
  • Beef & sheep products distributed throughout Australia, retail through Woolworths, speciality stores and restaurants7
  • V & V Walsh supply markets to other countries, including China, Have an office in Bejing7
  • Branded products – Amelia Park Lamb & Beef, distributed with partner company Trim & Tasty meats.7
  • All beef and lamb slaughter is done so by accredited Muslim slaughtermen using Halal kill techinques7
  • Abattoir itself employs 420 people, Woolworths expansion in 2011 employed further 70 staff, total Staff employed 650 people9
  • Can slaughter 3500 head lamb/mutton a day, half is boned and packed on site7
  • Have a shedded feedlot for lamb to guarantee supply7
  • Can slaughter 400 head cattle a day, ability to bone and process 300 carcasses a day7
  • Offal is trimmed and packed to customer specifications. Time from leaving the kill floor to freeze the offal to -10C, less than 48 hours.7

outsideSource – http://www.insightps.com.au
Bunbury abattoir – Western Australia

History

 1957

  • established by Vern & Jean Walsh7

2009-2011

  • underwent significant expansion in abattoir processing area and ‘cold chain’ connections between the abattoir and the production and warehouse facilities5
  • Expansion cost $31M – The Bunbury meat centre9
  • Deboning room expansion included
    • construction of new export standard beef/sheep chiller facilities6
    • load out facility extensions6
    • new amenities for staff6

boning roomSource – http://www.insightsps.com.au.
Boning room facilities inside Bunbury abattoir

  • Cold storage included
    • 32,000 carton capacity cold storage6
    • 2000 pellets of chilled meat9

ChillerSource – http://www.insightsps.com.au.
Chiller facilities inside Bunbury abattoir

2012

  • Bunbury employer – CEO Peter Walsh. blames Bunbury’s staggering unemployment rate of 6.3%, (above WA state average of 3.8%, and Australia’s 5.1%) on widespread ‘slack’ attitude of local workers8
  • Abattoir employs temporary foreign workers because locals are “not up to the task”8
  • Foreign workers are not cheap but more reliable than Australians8
  • One third of employee’s come from overseas using 457 visa, allow eligible workers to be employed for up to 4 years or a working holiday visa8
  • Employing foreign workers involved constant retraining and rehiring of new staff8
  • Continually advertised for new staff in last 5 years.

2014

  • Signed a $1B deal with Chinese company Grand Farm10
    • Grand Farm are the largest red meat importer in China.10
      • Currently supply 1% of Chinese market10
      • Want to increase to 3%10
    • If average lamb consumption is increased in China by 1 kg require extra 65M lambs10
    • If average beef consumption is increased in China by 1kg require extra 6.5M cattle10
  • Bunbury (Harvey Beef) is the only accredited exporter of WA beef to China11
    • Currently 75% of Bunbury production is sold domestically11
    • Expansion, within 5 years will double exports to about 50%11
  • Bunbury will process extra 500,000 lambs and 30,000 cattle to begin to supply Grand Farm10
    • Possible many grain producers will shift to livestock production.10
  • V & V Walsh are assisting in setting up Cattle feedlot in inner Mongolia10

Sources

  1. Parliament Hansard P. Omodei 17.08.05
  2. AUS-MEAT Accreditation list 14.01.13
  3. WAMIA Meat Processors 2013
  4. ‘Northern Australian Beef Industry – Assessment of risks and opportunities’ ABARE 2012
  5. www.insights.com.au, sourced 23.06.13
  6. www.capitalhouse.com.au, sourced 23.06.13
  7. www.halalexporter.com, sourced 23.06.13
  8. ‘Bleak jobless outlook for Bunbury workforce’ Bunbury Mail. 11.06.12
  9. ‘Bunbury meat centre extension opening’ www.woolworthslimited.com.au. 21.03.12
  10. Billion dollar meat deal with Chinese importer. Beef Central. 17.06.2014
  11. ‘We’ll have meat with that’ Nth QLD Register. 19.06.2014
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